Smithco TCV 2200 Turf Truck (sn DT2200 – DT2212) Operator User Manual

Product Support: Hwy SS & Poplar Ave; Cameron WI 548221-800-891-9435 [email protected] & ServiceTCV 2200Super Truck Turf Ca

8ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key fromignition.Use all procedures and parts prescribed

9ServiceMAINTENANCEENGINE OILChange and add oil according to charts below. Do not overfill. Use a high quality detergent oil. For Briggs engineuse oi

10ServiceADJUSTMENTSWHEEL CREEP"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate alig

11ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, block wheels andremove key from ignition.Follow all procedu

12ServiceEND USER SERVICE CHARTDuplicate this page for routine useMon Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat SwitchCheck Steering Oper

13ServiceSTORAGEUP TO ONE MONTH1. While engine is running, treat upper cylinders by spraying engine fogging agent into the air intake (NOTthrough air

14DiagramsWIRING DIAGRAMUse dielectric grease on all electrical connections.

15DiagramsWIRING DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 14-292 Seat Switch 12 13-488 Ignition Switch 13 32-014 Head Lights 24 15-727 Switc

16DiagramsHYDRAULIC DIAGRAMLetter Code ChartC CenterI InsideO OutsideTTopB Bottom

17DiagramsHYDRAULIC DIAGRAM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 34-103 Orbitrol 12 32-069 Hydraulic Hose - 74" 13 32-071 Hydraulic Hose -

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction...

18PartsMAIN FRAME DRAWING

19PartsMAIN FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1 32-001 Gondola Box (optional) 132-002 Tailgate Box (optional) 132-003 Flatbed (optional)

20PartsNOSE CONE DRAWING

21PartsNOSE CONE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 13-726 Center Cap 127-077 Decal, Smithco Round 12 13-718 15" Steering Wheel 13 76-364

22PartsPEDAL LINKAGE DRAWING

23PartsPEDAL LINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 32-084 Master Cylinder 12 32-0823/8 Banjo Adapter 13 32-0833/8 Banjo Bolt 14 32-028 Br

24PartsFRONT AXLE DRAWING

25PartsFRONT AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1* 80-167 Dust Cap 22* 11-043 Bearing 411-041 Seal 23* 32-114 Front Hub (includes all * ite

26PartsGAS TANK DRAWINGGAS TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-838 CARB Gas tank 12 32-052 LH Gas Tank Mount 13 HB-38-16-250 Bolt 3/8 -

27PartsOIL TANK DRAWINGOIL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 18-249 Barb Fitting 22 18-093 Straight Tee 13 75-792 Tank Hold Down 24 HB-5

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsSEAT PANEL DRAWING

29PartsSEAT PANEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 10-516 Brake Cable 22 32-079 Park Brake Equalizer 13 HCP-516-100 Clevis Pin 5/16 x 1 3HP-

30PartsENGINE DRAWING

31PartsENGINE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 32-022 Straight Thread Elbow 12 76-197 Gear Pump 13 18-133 Barb Fitting 24 23-130 Elbow 15 32

32PartsENGINE DRAWING

33PartsENGINE PARTS LISTREF# PART# DESCRIPTION QUANTITY35 76-465 Coupling Complete 176-466 7/8" Coupler Half 176-467 1-1/8" Coupler Half 176

34PartsREAR AXLE DRAWING

35PartsREAR AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-241 Right Caliper CW 12 34-122 Short Elbow 43 32-016 Rear Axle 14 76-240 Left Caliper C

36Parts31-043 SINGLE-BANK HYDRAULIC VALVE DRAWING

37Parts31-043 SINGLE-BANK HYDRAULIC VALVE PARTS LISTREF # PART # DESCRIPTION QUANTITY1* 13-731-01 Actuator Housing Assembly 12* Relief Valve 13*† 78-4

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine.2. Never allow anyone to

38Parts34-103 ORBITROL DRAWING

39Parts34-103 ORBITROL PARTS LISTREF# PART# DESCRIPTION QUANTITY1* O-Ring Seal 32* Quad Seal 13 15-301-14 Bearing Kit 1Bearing Race 2Bearing 14 Spool

40Parts76-238 WHEEL MOTOR DRAWING (14.5 CI)

41Parts76-238 WHEEL MOTOR PARTS LIST (14.5 CI)REF# PART# DESCRIPTION QUANTITY1* Water & Dirt Seal 12† 13-615-05 Service Housing Assembly 13* Inner

42Parts76-197 EATON GEAR PUMP DRAWING

43Parts76-197 EATON GEAR PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 Body 12 76-197-01 Front Plate 13* Washer 44 76-197-06 Cap Screw 85 76-197-07

44Parts76-482HYDROSTATIC PUMP DRAWING

45Parts76-482HYDROSTATIC PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 76-398-01 Drive Shaft (splined) 12 60-343-08 Needle Bearing (with housing) 13

46Accessories32-001 GONDOLA BOXPARTS LISTREF# PART# DESCRIPTION QUANTITY1 32-102 Gondola Box 12 76-242 Cylinder 276-242-01 Seal Kit32-042 Spacer 23 76

47Accessories32-002 TAILGATE BOXPARTS LISTREF# PART# DESCRIPTION QUANTITY1 32-062 Tailgate Box 12 76-242 Cylinder 276-242-01 Seal Kit32-042 Spacer 23

3IntroductionSPECIFICATIONSWEIGHTS AND DIMENSIONSLength 108" (274 cm)Width 60" (152 cm)Height w/ ROPS 71" (180 cm)Inside Turn Circle 12

48Accessories32-003 FLATBEDPARTS LISTREF# PART# DESCRIPTION QUANTITY1 32-103 Flat Bed 12 76-242 Cylinder 276-242-01 Seal Kit32-042 Spacer 23 76-242-02

49ReferenceDECAL LISTThis is a list of decals located on the Dump truck. Part number, description and location will help in reorderingdecals.25-277 De

50ReferenceQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS23-031 Hydraulic Oil Filter Replacement42-076-03 Air Filter Element13-531 Engine Oil Fi

Product Support: Hwy SS & Poplar Ave; Cameron WI 548221-800-891-9435 [email protected] & ServiceTCV 2200Super Truck Turf Ca

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction...

The Smithco Commercial Products Two-Year Limited WarrantySmithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) p

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is notlim-ited to, damage to seats due to wear or a

4IntroductionSET UPThe Dump Truck arrives from Smithco setup and ready for service. Depending on freight conditions battery mayneed to be installed.1.

5IntroductionA. Oil Light - The oil light should come on when the ignition is on without theengine running and go out when the engine is running. The

6ServiceOPERATIONBefore operating the Smithco Dump Truck, become familiar with all controls and functions. Also complete allmaintenance requirements a

7ServiceOPERATIONHILLSIDE OPERATIONDo NOT stop or start suddenly on any slope. Be especially cautious when changing direction. Do NOT operate onslopes