Smithco Spray Star 1000 (sn 100489 – 100523) Parts & S User Manual

Product Support: Hwy SS & Poplar Ave; Cameron WI 548221-800-891-9435 [email protected] & ServiceSpray Star 100010-100-CSN:

8ServiceEND USER'S SERVICE CHARTDuplicate this page for routine use

98AccessoriesFOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING

99Accessories10-378 FOAM MARKER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-537 Foamer Hose Guard 31" 210-256 Foamer Hose Guard 16" 2HSDPS

100Accessories FOAM MARKER DRAWINGREF# PART# DESCRIPTION QUANTITY1 15-507 Foamer Tubing 12 14-291-02 Tank 13 14-291-01 Black Cover 114-291-03 Compress

101Accessories15-511 FOAM NOZZLE SUB ASSEMBLY DRAWINGREF# PART# DESCRIPTION QUANTITY1* 15-511-01 Foam Nozzle Inlet Body 115-511-02 Foam Sponge 115-511

102Accessories10-419 FRESH WATER WASH TANK DRAWINGREF# PART# DESCRIPTION QUANTITY1* HB-516-18-075 Bolt 5/16 - 18 x 3/4 6HWL-516 Lock Washer 5/16 6HW-5

103Accessories10-417 CHEMICAL CLEANLOAD® OPERATING INSTRUCTIONSSTARTUP1. All Cleanload valves must be closed prior to starting: inlet ball valve, knif

104Accessories10-417 CHEMICAL CLEANLOAD ®CLEANLOAD FRESHWATER MOUNT ON 17-550/17-525 BOOMSWhen placing a 17-525/17-550 HeavyBoom on the Sprayer you wi

105Accessories10-417 CHEMICAL CLEANLOAD® PART LISTREF# PART # DESCRIPTION QUANTITY1 HB-38-16-300 Bolt 3/8 -16 x 3 1HNTL-38-16 Flange Lock Nut 3/8 -16

106Accessories15-620 CHEMICAL CLEANLOAD® DRAWING

107Accessories15-620 CHEMICAL CLEANLOAD® PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-620-04 Cleanload Eductor 12 Plug, 1/2”13 15-620-14 Ball Valve,

9ServiceADJUSTMENTSWHEEL CREEP"Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align

108Accessories15-835 TANK RINSING DEVICEREF# PART# DESCRIPTION QUANTITY1 16-961 1" Adapter 12 16-962 1" Coupler 13 16-864 1" FTP Elbow

109DECAL LISTThis is a list of decals located on the Spray Star 1000. Part number, description and location will help in reorder-ing a decals.10-328 D

110ReferenceQUICK REFERENCE REPLACEMENT PARTSREPLACEMENT FILTERS15-626-01 Hydraulic Oil Filter78-090 Oil Filter Kohler # 12 050 0176-311 Air Filter El

The Smithco Commercial Products Two-Year Limited WarrantySmithco, Inc. (Smithco) warrants your 2007 or newer Smithco Commercial Product (“Product”) p

This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim-ited to, damage to seats due to wear or

10ServiceSTORAGEIf the engine will be out of service for two or more months, use the following storage procedure.1. Clean the exterior surfaces of the

NOTES

12DiagramsWIRING DIAGRAM

13Diagrams WIRING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-883 Wheel Sensor 12 10-556 Speedometer 18854 Fork Terminal 28963 Heat Shrink 23 17-524

14DiagramsHYDRAULIC DIAGRAM

15Diagramsin. lbs. ft. lbs. in. lbs. ft. lbs.2 5/16 - 24 35 ± 5 3 ± .5 90 ± 5 7.5 ± .53 3/8 - 24 60 ± 5 5 ± .5 170 ± 10 14 ± 14 7/16 - 20 135 ± 10 11

16PartsBODY & FRAME DRAWING

Parts17BODY & FRAME PARTS LISTREF# PART# DESCRIPTION QUANTITY1 10-111 110 Gallon Poly Tank 114-532 Lid 116-169 Strainer Basket 12 10-404 Roll Bar

Introduction Service Diagrams Parts Accessories ReferenceCONTENTSIntroduction ... 1-3Safe Practices ...

18PartsNOSE CONE DRAWING

Parts19NOSE CONE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-844 Steering Shim 12 12-017 Hour Meter 13 10-459 Hose Guard 14 13-488 Key Switch 15 10-

20PartsFRONT AXLE DRAWING

Parts21FRONT AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1* 80-167 Dust Cap 22 HNAR-100-14 Slotted Jam Nut 1 - 14 23* 11-043 Bearing 44* 80-019 Hub

22PartsSEAT CONSOLE AND ROPS DRAWING

Parts23SEAT CONSOLE AND ROPS PARTS LISTREF# PART# DESCRIPTION QUANTITY1 10-382 Back Panel 19023 Heat Reflective Matting (18 x 25.5) 12 15-781 Cup Hold

24PartsFUEL TANK DRAWING

Parts25FUEL TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-838 CARB Gas Tank (includes all * items) 1* Neck Vent Port 18800-48 Fuel Hose (tank to

26PartsOIL TANK -OIL FILTER-OIL COOLER DRAWING

Parts27OIL TANK -OIL FILTER-OIL COOLER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB--12-13-175 Bolt 1/2 - 13 x 13/4 8HW-12 Washer 1/2 8HNTL-12-13 Loc

1IntroductionInformation needed when ordering replacement parts:1. Model Number of machine2. Serial Number of machine3. Name and Part Number of part4.

28PartsFOOT PEDAL LINKAGE DRAWING

Parts29FOOT PEDAL LINKAGE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 10-163 Forward Foot Pedal 1HMB-12-14 Machine Bushing 1/2 x 14GA 22 48-066 Pedal P

30PartsENGINE, PUMPS AND EXHAUST DRAWING

Parts31ENGINE, PUMPS AND EXHAUST PARTS LISTREF# PART# DESCRIPTION QUANTITY1 23-126 O-Ring Plug 12 18-307 45° Straight Thread Elbow 11/16 x 9/16 13 10-

32PartsPARK BRAKE AND REAR AXLE DRAWING

Parts33PARK BRAKE AND REAR AXLE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 60-268 Lug Bolt 1/2 - 20 x 15/16 102 76-239 8" Brake Disk (5 hole) 23

34PartsTANK DRAWINGTURBO-QUAD AGITATOR DRAWING

Parts35TANK PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-162 1" Plug 22 16-945 Double Head Fitting 23 22-528 Right Tank Strap 1HB-38-16-400 Bolt

36Parts15-301 ORBITROL DRAWING

Parts3715-301 ORBITROL PARTS LISTREF # PART # DESCRIPTION QUANTITY1* O-Ring Seal 32* Quad Seal 13 15-301-14 Bearing Kit 1Bearing Race 2Bearing 14 Spoo

2IntroductionSAFE PRACTICES1. It is your responsibility to read this manual and all publications associated with this machine.2. Never allow anyone to

38Parts10-117 HYDRAULIC PUMP DRAWING

Parts3910-117 HYDRAULIC PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1* 42-003-01 O-Ring 12 14-130 Ring 13 13-110-01 By-Pass Valve 14 14-115 Valve Pl

40Parts16-998 HYPRO PUMP DRAWING

Parts4116-998 HYPRO ® PUMP PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-998-01 Drain Plug 42 16-998-02 Pump Casing 13 16-998-03 Impeller Nut 14 16-9

42Parts10-116 WHEEL MOTOR (14.0 CI) DRAWING

Parts4310-116 WHEEL MOTOR (14.0 CI) PARTS LISTREF# PART# DESCRIPTION QUANTITY1* Water & Dirt Seal 12 10-116-01 Service Housing Assembly (Includes

44Accessories1010 PLUMBING DRAWING (3-WAY MANUAL)15-817 O-ring for 50 Series Clamp15-818 O-ring for 75 Series Clamp

45Accessories1010 PLUMBING PARTS LIST (3-WAY MANUAL)REF# PART# DESCRIPTION QUANTITY1 10-399 Ball Valve Mount 2HB-14-20-100 Bolt 1/4 - 20 x 1 4HNTL-14-

46Accessories1008 PLUMBING DRAWING (RAVEN 440)15-817 O-ring for 50 Series Clamp15-818 O-ring for 75 Series Clamp

47Accessories1008 PLUMBING PARTS LIST (RAVEN 440)REF# PART# DESCRIPTION QUANTITY1† 10-111 110 Gallon Poly Tank (includes † items) 116-953 16" Hin

3IntroductionSPECIFICATIONS SPRAY STAR 1000WEIGHTS AND DIMENSIONSLength 112" (285 cm)Width 70" (178 cm)Width With Boom Open 180" (457

48Accessories1002 PLUMBING DRAWING (RAVEN 203)15-817 O-ring for 50 Series Clamp15-818 O-ring for 75 Series Clamp

49Accessories1002 PLUMBING PARTS LIST (RAVEN 203)REF# PART# DESCRIPTION QUANTITY1 10-390 Reducer 12 33-494 Male Elbow 23† 10-111 110 Gallon Poly Tank

50Accessories1008 CONTROL SYSTEM DRAWING (RAVEN 440)CONTROL 1002 SYSTEM DRAWING (RAVEN 203)

51Accessories1008 CONTROL SYSTEM PARTS LIST (RAVEN 440)REF# PART# DESCRIPTION QUANTITY1 16-558 Mounting Knob 22 5 amp fuse 13 16-525 Console (only) 11

52Accessories1011 PLUMBING DRAWING (RAVEN 440 + SHARPSHOOTER)15-817 O-ring for 50 Series Clamp15-818 O-ring for 75 Series Clamp

53Accessories1011 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER)REF# PART# DESCRIPTION QUANTITY1† 10-111 110 Gallon Poly Tank (includes † items) 114-5

54Accessories1011 PLUMBING DRAWING (RAVEN 440 + SHARPSHOOTER)15-817 O-ring for 50 Series Clamp15-818 O-ring for 75 Series Clamp

55Accessories1011 PLUMBING PARTS LIST (RAVEN 440 + SHARPSHOOTER)REF# PART# DESCRIPTION QUANTITY36 15-739 75 Series 90° x 11/2 Hose Barb 237 16-281 Liq

56AccessoriesWIRING 1011 SYSTEM (RAVEN 440 + SHARP SHOOTER)

57AccessoriesWIRING 3187/3188 SYSTEM (RAVEN 440 + SHARP SHOOTER)REF# PART# DESCRIPTION QUANTITY1 16-140 Power Switch 12 16-525-01 Rate1/Rate2 Manual

4ServiceMAINTENANCEBefore servicing or making adjustments to machine, stop engine and remove key fromignition.Use all procedures and parts prescribed

58Accessories16-524 MOTORIZED CONTROL VALVE DRAWING15-737 STRAINER

59Accessories16-524 / 16-995MOTORIZED CONTROL VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-870 Valve Cover 12* 16-524-01 #6 Self Tapping Screw

60Accessories1 5-743 MANIFOLD VALVE DRAWING

61Accessories15-743 MANIFOLD VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-552-23 Motor2 15-552-24 Retaining Clip 13 15-552-25 Socket Head Cap S

62Accessories10-268 3-WAY MANUAL VALVE DRAWING

63Accessories10-268 3-WAY MANUAL VALVE PARTS LISTREF# PART# DESCRIPTION QUANTITY1 10-268-07 Boom Lever 32 10-268-28 Bolt and Washer 183 10-268-17 Boom

64Accessories10-160 STAINLESS STEEL 15' MANUAL BOOM DRAWINGStainless Steel Pipe Elbow 3/4 x 90°

65Accessories10-160 STAINLESS STEEL 15' MANUAL BOOM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-926 Stainless Steel Cap 3/4 32 13-498 U-Bolt Ki

66Accessories10-160 STAINLESS STEEL 15' MANUAL BOOM DRAWING (CONTINUED)

67Accessories10-160 STAINLESS STEEL 15' MANUAL BOOM PARTS LIST (CONTINUED)REF# PART# DESCRIPTION QUANTITY29 15-014 Shift Knob 230 HB-38-16-175 Bo

5ServiceMAINTENANCEAIR CLEANER1. Loosen cover retaining knob and remove cover.2. Remove pre-cleaner from paper element.3. Check paper element. Replace

68AccessoriesNOZZLE ASSEMBLY DRAWINGREF# PART# DESCRIPTION QUANTITY1* 16-920-03 O-Ring 12 16-920-05 Diaphragm Teflon (Optional) 13* 16-920-06 Diaphrag

69AccessoriesTURBO TURFJET TIPSThis is a wide-angle (110°), hollow-cone, drift-reduction nozzle. Replaces conventional flooding nozzles in broadcastap

70Accessories17-585 18' SMITHCO SUPER BOOM

71Accessories17-585 18' SMITHCO SUPER BOOMREF# PART# DESCRIPTION QUANTITY1 17-531 Left Boom Arm 12 16-557 Rubber Cap 13 17-576 V Boom Nest 14 17-

72Accessories17-585 18' SMITHCO SUPER BOOM

73Accessories17-585 18' SMITHCO SUPER BOOMREF# PART# DESCRIPTION QUANTITY29 17-591 Compression Spring - Inner 430 17-599 Spring Shim 431 17-594 S

74Accessories17-601 15' HD BOOM DRAWING

75Accessories17-601 15' HD BOOM PARTS LISTREF# PART# DESCRIPTION QUANTITY1 17-541 Boom End Guard 22 17-551 Left Boom Arm 13 17-573 Guide Block Se

76Accessories17-601 15' HD BOOM DRAWING

77Accessories17-601 15' HD BOOM PARTS LISTREF# PART# DESCRIPTION QUANTITY30 HBFL-516-18-075 Bolt, 5/16 - 18 x 3/48HNFL-516-18 Flange Lock Nut, 5/

6ServiceMAINTENANCEWHEEL MOUNTING PROCEDURE1. Set park brake. Turn machine off and remove key.2. Block wheel on opposite corner.3. Loosen nuts slightl

78AccessoriesTRIPLE NOZZLE ASSEMBLY DRAWINGREF# PART# DESCRIPTION QUANTITY1 33-506 Body 12 33-538 Cap - Gray 23 33-553 Nozzle -Gray (XR11006-VS) 14 16

79Accessories10-370 WATER FILL METER KIT - LITERS10-365 WATER FILL METER KIT - GALLONSREF # PART # DESCRIPTION QUANTITY1 14-524 Filler Outlet 12 14-5

80Accessories16-906 ELECTRIC HOSE REEL DRAWING

81Accessories16-906 ELECTRIC HOSE REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY1 16-906-25 Retaining Ring 22 16-906-22 Axle Assembly 13 HB-38-16-100

82Accessories16-129 MANUAL HOSE REEL DRAWING

83Accessories16-129 MANUAL HOSE REEL PARTS LISTREF# PART# DESCRIPTION QUANTITY 1 16-129-11 Disc 171/2 12 16-906-25 Retaining Ring 23 16-906-22 Axle A

84Accessories10-377 HOSE REEL MOUNT FOR 10-160 BOOM

85AccessoriesHOSE REEL MOUNT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-38-16-375 Bolt 3/8 - 16 x 33/4 4HNTL-38-16 Lock Nut 3/8 - 16 42 10-205 Boom

86Accessories10-422HOSE REEL MOUNT FOR 17-525/17-550 BOOMS

87AccessoriesHOSE REEL MOUNT PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-516-18-150 Bolt 5/16 - 18 x11/2 4HNTL-516-18 Lock Nut 5/16 - 18 42 10-423 H

7ServiceSERVICE CHARTBefore servicing or making adjustments to the machine, stop engine, set park break, blockwheels and remove key from ignition.Foll

88Accessories1002 (RAVEN 203) HOSE REEL PLUMBING DRAWING1008 (RAVEN 440) HOSE REEL PLUMBING DRAWING

89Accessories1002 (RAVEN 203)HOSE REEL PLUMBING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-778 Blank Guage Port 12 15-738 Flanged Ball Valve 13 15-

90Accessories1010 (MANUAL) HOSE REEL PLUMBING DRAWING

91Accessories1010 (MANUAL)HOSE REEL PLUMBING PARTS LISTREF# PART# DESCRIPTION QUANTITY1 15-736 Elbow 12 15-776 Tee 13 15-749 Hose Barb 14 15-738 Ball

92AccessoriesELECTRIC HOSE REEL WIRING DIAGRAMHOSE REEL ADJUSTMENTSOPERATIONAL CHECK:1. Pull hose off drum at least one full revolution. A clicking no

93AccessoriesELECTRIC HOSE REEL WIRING PARTS LISTREF# PART# DESCRIPTION QUANTITY8843-132 Flexguard 3/8 ID 11 8919-144 10GA Red Wire 144" 18901 Sl

94Accessories10-378 FOAM MARKER FOR 1000 DRAWINGWIRING DRAWING

95Accessories10-378 FOAM MARKER FOR 1000 PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-14-20-075 Hex Bolt, 1/4 -20 x 3/4 4HNFL-14-20 Flange Lock Nut,

96Accessories10-378 FOAM MARKER DRAWING

97Accessories10-378 FOAM MARKER PARTS LISTREF# PART# DESCRIPTION QUANTITY1 HB-14-20-075 Hex Bolt, 1/4 -20 x 3/4 4HNFL-14-20 Flange Lock Nut, 1/4 -20 4